If you've ever tried to get a straight answer on screen printing prices, you know it can feel like pulling teeth. Every shop gives you a different number, and most websites just say "request a quote" without telling you anything useful.
We're going to fix that. As a screen printing shop in Nyack, NY that works with businesses, schools, teams, and event organizers every day, we're going to break down exactly what drives the cost of custom screen printing — and give you real price ranges so you can budget your project before you even pick up the phone.
The Short Answer
For a standard one-color print on a basic cotton t-shirt, most shops (including us) charge somewhere between $8–$15 per shirt for orders of 24–48 pieces. That price drops significantly as your quantity goes up, and it increases as you add more colors, locations, and premium garments.
But that range is just the starting point. Let's get into what actually moves the price.
What Affects Screen Printing Pricing
There are six main factors that determine what you'll pay. Understanding each one puts you in a much better position to plan your order and get the best value.
1. Quantity — The Biggest Price Driver
Screen printing has a built-in economy of scale. The setup process (creating screens, mixing inks, dialing in registration) takes the same amount of time whether you're printing 12 shirts or 500. That setup cost gets spread across every piece in your order.
Here's what that looks like in practice for a one-color, one-location print on a standard cotton tee:
| Order Size | Approximate Price Per Shirt |
|---|---|
| 12–24 pieces | $12–$18 |
| 25–48 pieces | $9–$14 |
| 49–72 pieces | $7–$11 |
| 73–144 pieces | $5–$9 |
| 145–500 pieces | $4–$7 |
| 500+ pieces | $3–$6 |
The sweet spot for most small businesses and event organizers is usually the 48–72 piece range — you get a meaningful price break without having to order more than you need.
2. Number of Ink Colors
Each color in your design requires its own screen, its own ink setup, and its own pass through the press. A one-color print is the most affordable option. A full six-color design can add $2–$5+ per shirt depending on the complexity.
Here's a rough idea of what color count adds to the per-piece cost:
| Colors | Additional Cost Per Shirt |
|---|---|
| 1 | Base price |
| 2 | +$0.75–$1.50 |
| 3 | +$1.50–$2.50 |
| 4 | +$2.50–$3.50 |
| 5–6 | +$3.50–$5.00+ |
Pro tip: A great designer can often achieve a striking look with just 1–2 colors. If budget is a concern, consider simplifying your design rather than cutting quantity. You'll often save more per shirt by reducing colors than by ordering fewer pieces.
3. Number of Print Locations
Most orders are a single front print. But adding a back print, sleeve print, or inside-neck label print adds cost because each location requires separate screen setup and an additional pass on the press.
A standard front-and-back print typically adds $3–$6 per shirt over a front-only print. A small sleeve or neck print usually adds $2–$4.
4. Garment Type and Quality
The blank shirt itself is a significant part of the total cost. There's a real difference between a basic Gildan Heavy Cotton tee and a Bella+Canvas 3001 tri-blend, and that difference shows up in both the feel and the price.
Typical blank garment costs that get built into your per-piece price:
- Basic cotton tee (Gildan 5000, Hanes Beefy-T): $2–$4
- Mid-range ringspun (Bella+Canvas 3001, Next Level 6210): $4–$7
- Premium / tri-blend: $6–$10
- Hoodies and sweatshirts: $12–$25
- Performance / moisture-wicking: $6–$12
- Hats and caps: $5–$10
If you're ordering for a one-time event and cost matters most, a basic cotton tee gets the job done. If this is for your business brand or retail merchandise, investing in a nicer blank pays off — your customers will actually want to wear it.
5. Artwork and Setup
Most screen printing shops charge a one-time setup fee that covers screen creation and color separation. This typically runs $25–$75 per color depending on the shop and the complexity of the design.
Some important things to know about artwork:
- Vector files (AI, EPS, SVG) are ideal. They scale perfectly and are ready to separate. If you have your logo in vector format, that's the best starting point.
- High-resolution PNG or PSD files work too, but may require additional prep time.
- Low-resolution images from websites or social media will almost always need to be redrawn, which can add a design fee of $30–$75+.
- Many shops (including us) offer free design help for simple text and layout work. Don't be afraid to ask.
At Rolled Up Tees, we include standard setup in our quoted per-piece price for most orders, so what we quote is what you pay. No hidden fees.
6. Turnaround Time
Standard production is usually 7–14 business days from artwork approval. Need it faster? Most shops offer rush production for an additional fee.
At our shop, standard orders take about 7–10 business days. We offer a 4-business-day rush service for orders up to 100 pieces, which adds a flat $129 to the order.
If your event or deadline is approaching, it's worth asking about rush availability early — shops fill up fast during busy seasons (spring, back-to-school, and holiday).
Screen Printing vs. Other Methods — Quick Cost Comparison
Screen printing isn't the only way to get custom apparel. Here's how it stacks up against alternatives so you can choose the right method for your project:
| Method | Best For | Per Shirt Cost (50 pcs) | Durability |
|---|---|---|---|
| Screen Printing | Bulk orders, bold designs | $7–$12 | Excellent |
| DTF (Film) | Small runs, full color, photos | $10–$18 | Very Good |
| Embroidery | Polos, hats, professional apparel | $12–$25 | Outstanding |
| Heat Transfer | One-offs, names/numbers | $12–$20 | Good |
| Direct-to-Garment | Full color, small orders | $15–$25 | Good |
The rule of thumb: Screen printing wins on price for orders over ~24 pieces with 1–4 colors. For smaller quantities, full-color photo designs, or one-offs, DTF or DTG may be more cost-effective.
See our full screen printing services and capabilities →How to Get the Best Price on Your Order
After years of working with customers, here are the most effective ways to keep your per-piece cost down:
Order more than you think you need. Hitting the next quantity break (say, 48 instead of 36) often means each shirt costs less — so you pay roughly the same total but get more shirts. Always ask your shop where the next price break is.
Keep colors to a minimum. A well-designed one or two-color print can look just as professional as a six-color design, at a fraction of the cost.
Choose a standard blank. Unless brand perception matters (retail, corporate), a basic cotton tee is perfectly good for events, giveaways, and team wear.
Provide print-ready artwork. Sending a clean vector file eliminates design fees entirely.
Plan ahead. Avoid rush fees by ordering 2–3 weeks before your deadline. Shops can also often offer better pricing when they have flexibility to schedule your job during slower periods.
Ask about bundle deals. At Rolled Up Tees, we offer 10% off orders of 72+ shirts, and 20% off when you combine embroidered hats with screen printed shirts. Many shops have similar promotions — it never hurts to ask.
Interested in embroidery? Check out our custom embroidery services →What Should You Budget?
Here are some real-world scenarios to give you a planning number:
Small business staff shirts (24 polos, 2-color front logo): Budget roughly $350–$500 total, or $15–$20 per shirt including the garment.
School fundraiser (100 cotton tees, 1-color front print): Budget roughly $600–$900 total, or $6–$9 per shirt.
Corporate event giveaway (200 tri-blend tees, 2-color front and back): Budget roughly $2,200–$3,000 total, or $11–$15 per shirt.
Sports team (48 moisture-wicking shirts, 3-color front, number on back): Budget roughly $750–$1,100 total, or $16–$23 per shirt.
These are ballpark ranges — your actual price will depend on the specifics. But it should give you a solid starting point for your budget.
Ready to Get an Exact Quote?
The fastest way to know exactly what your project will cost is to tell us what you need. We'll get back to you with a detailed, transparent quote — no hidden fees, no surprises.
Here's what to have ready when you reach out:
- What you're printing on (t-shirts, hoodies, hats, etc.)
- How many pieces you need
- How many colors in your design
- Where on the garment you want the print (front, back, sleeve)
- Your artwork if you have it (vector preferred, but anything helps)
- Your deadline so we can plan production
We're a local screen printing shop in Nyack, NY serving businesses, schools, and organizations across Rockland County, Westchester, and the greater Hudson Valley area. Whether you need 24 shirts or 2,400 — we'd love to help bring your project to life.
Ready to Order Custom Apparel?
Get a free quote from Rolled Up Tees in Nyack, NY. Fast turnaround, competitive pricing, and professional results — guaranteed.
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